Work in Progress

Vignette für Motorrad Zündap KS 750

Posted by JurgenH on 18 Mar 2026, 22:12

Hello
I’d like to show you some photos of the moulded parts from Preiser kit no. 72538. It’s available from various German online shops (model railways).
The motorbike is identical; only the figures are different in set no. 72539.
The pieces are very fine.

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Jürgen
JurgenH  Germany
 
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Posted by Santi Pérez on 19 Mar 2026, 19:19

A great way to kick off this new project, which looks set to be very interesting, Jürgen: by introducing us to its main characters. :thumbup:

Santi.
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Santi Pérez  Spain
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Posted by huib on 20 Mar 2026, 18:12

Great quality, these Preiser models!
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Posted by JurgenH on 25 Mar 2026, 19:59

Hi ,all
Here, I’d like to offer you a double.
A. It’s a tutorial. B. The process is also part of the Zündap vignette project. Maybe some of you will be interested in it.

I want to cast the figures from the Preiser set featuring the motorcyclists. I don’t want to buy the kit again. The figures are interesting to me. I already have 4 Zündaps—that’s enough.
To demonstrate how I cast them, I took a few pictures.
I chose a small bowl—in this case, transparent, hard plastic, about 6x6 cm in size. Hard plastic isn’t suitable as a mold because it’s guaranteed to break when demolding.

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Soft plastic bowls are fine. I filled them with water and then measured the amount in a small measuring cup with a scale. In this case, filled to the top—30 ml.




Since it’s difficult to cast arms that are spread wide or pointing upward, I sawed off all the arms and marked them with colors to match the figures. Then I lightly glued all the torsos and arms to a small plastic sheet using superglue. The sheet is about 3 mm thick and roughly the same length as the arms. Make sure everything lies flat. Otherwise, the resin will seep under the sheet, and you’ll tear the mold apart when demolding.
I hope the picture makes it clear what I mean.

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I brushed a very thin layer of mold wax over everything. No liquid should pool there, or you’ll end up with sink marks.
The mold wax also makes it easier to remove the piece from the mold at the end. Here, the wax is blue, but you can also use baby oil. I bought this many years ago (Glorex, distributed by Hobby Time mold release agent). Hobby Time is a German brand for craft supplies.

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There are also silicones that use a curing agent. Hobby Time, for example. I cannot recommend these, as they all have to be measured very precisely to achieve a good result.
1:1 silicones are much easier to work with.
Work carefully but quickly. Carefully, because otherwise air bubbles will be mixed in, and quickly so that the mixture doesn’t become too thick.
Make sure the mold is slightly larger than the limbs. For the edges, 5–8 mm is sufficient for such small parts; for larger parts, allow more. Leave about 5 mm at the bottom as well. Otherwise, themold will bulge outward.

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Of course, don’t use pointed tweezers or anything similar when demolding.
You can also place the molds upside down in the casting mold, just to be safe. I secured the individual limbs to the bottom with double-sided carpet tape so they wouldn’t float up.
After pouring the resin, the parts are removed from the mold. Don’t worry—not everything will work out.
I always let my molds cure overnight. In any case, always follow the manufacturer’s instructions.

Here are the approximate dimensions of my silicone mold.

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Thats for now.
Jürgen

Part II is Resin Casting.
JurgenH  Germany
 
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Posted by JurgenH on 25 Mar 2026, 20:07

Hello again
Just moving on. The cast is unusable.
I always keep a few molds on hand to use up the excess resin.
The gasoline drums, grave markers, and tree roots turned out well. As you can see, even I’m not a god. Now it’s time to straighten the little king, wipe the eyes—let’s go.
I took some pictures. I still have to write the confession. But for now: 2nd attempt
Jürgen
JurgenH  Germany
 
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Posted by JurgenH on 06 Apr 2026, 17:28

Hello
First of all, I'm experiencing ridiculously long loading times for Benno's forum—sometimes to the point where it crashes or I get a gateway error.
My Zündap project is taking a bit longer than expected.
I also posted this on Missing Lynx. One user said the figures were very large. He’s right. Compared to Airfix or Revell, they are a bit too big. You know me—a new challenge for me. I had already done some work on the figures I cast. I then shortened them a bit. I made a cut in the hip area and trimmed about a foot off the bottom of the coats. I reattached the boots and shoes.
Linke figur 15,5 mm, rechte Figur 17mm.

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I also trimmed the other figures. It takes quite a bit of work on the figures. A few air bubbles and holes appeared after casting.
Jürgen
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Posted by MABO on 19 Apr 2026, 15:20

Very interesting conversion!
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Posted by JurgenH on 21 Apr 2026, 20:08

Let’s continue with Part II of the casting

I mixed up a small 30ml measuring cup of my resin mixture here. For me, that was 3 parts resin, 1 part hardener, some Revell Aqua black, and a little rubbing alcohol.
This mixture wasn’t ideal; I think I miscalculated the hardener. I won’t be using Revell Aqua again either. The pigments don’t mix as well as Valleyo paints.

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Here’s a picture with the wire inserted into the syringe needle. It should go in fairly tightly. Greasing it a bit helps too.

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The large green mold contains the motorcycle guards. With the other green one, I couldn’t remember what I had molded there. The white and red molds show that I’ve already tested quite a few silicones.

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I used the other molds so as not to waste the resin.
I can’t say anything about the cost of resin. I found this, uh…
Once I run out of stock, I’ll have to think about it.

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Picture 4 shows my Tamiya bottle (Revell airbrush cleaner) for cleaning the syringes and needles.

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The casting wasn’t good. The parts that look shiny are still wet, not hard, and sticky.
As you can see, quite a bit even sticks to the mold. My tried-and-true solution is cotton swabs. You need quite a few, but you can clean the mold pretty well.

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This is absolute scrap—completely unusable. You always have to expect this.
The second attempt, this time with Vallejo Beige, no thinner, more hardener—almost perfect.
The first picture shows the motorcycle gunner parts.
The following pictures show the contents of the other molds: dented and intact barrels, tree roots in all sizes, and gravestones.

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As you can see from the figures lying on their sides, the black residue from the first pour was also removed. All the dark parts have hardened as well. You clean the mold with the next pour. However, there shouldn’t be too much residue left in it.
Today I started the third pour, in green, for better visibility.
I’ll post an update as soon as I’ve taken the pictures.





Hi
My Zündap project is taking a bit longer than expected.
I also posted this on Missing Lynx. One user said the figures were very large. He’s right. Compared to Airfix or Revell, they are a bit too big. You know me—a new challenge for me. I had already done some work on the figures I cast. I then shortened them a bit. I made a cut in the hip area and trimmed about a foot off the bottom of the coats. I reattached the boots and shoes.
Left figur 15,5 mm, right Figur 17mm.

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Jürgen
JurgenH  Germany
 
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Posted by JurgenH on 02 May 2026, 17:14

Hello everyone
I’m delighted to be back on the forum. For many weeks I couldn’t access Benno’s forum.
At times it was completely down (gateway). What’s going on there?
I’ve also made further progress with my motorbike soldiers – here are the latest pictures.
I’ve filled in all the casting holes. Now the separate limbs are being glued back on.
I’ve modified a few figures. Just for fun. They won’t be going on the vignette.

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That was a quick little update.
The build has already made good progress. The motorbike has been fully assembled and detailed. It’ll be given a mud bath, of course. The figures are all finished too. At the moment, I’m working on the vignette. But this work will also be
completed soon.
I still need to take some photos and write the report.

Jürgen
JurgenH  Germany
 
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Posted by Ochoin on 03 May 2026, 03:49

Thank you, Jurgen, for your highly detailed account of the process. It is not anything I've ever attempted but its fascinating to read how you are creating what will no doubt be an outstanding model.

donald
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Ochoin  Scotland
 
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Posted by JurgenH on 09 May 2026, 19:16

Hello , my Vigentte with Zündap KS 750 goes on.
The vignette consists of a round piece of Styrodur that I sprinkled with soil. After texturing it, I sprinkled healing clay over it. Finally, I colored it with pigments and gave it a “wet” look with gloss varnish.

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The Zündap motorcycle was assembled according to the blueprints. The parts are extremely small and fragile. I only added the brake levers and lines.
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The figures were then positioned in the vignette and painted with pigments.

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I hope you like my work. the final pictures are in progess.

Jürgen
JurgenH  Germany
 
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Posted by MABO on 10 May 2026, 07:11

I am interested to see all these come together!
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